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Mahant Industries

Bias Tyre Repair

BIAS TYRE REPAIR

Bias Repairs : Versa Cure & Chemical Cure

VULTEC Bias or Diagonal tyre patches are used for a puncture, reinforced and section repairs on passenger, light truck and truck and heavy-duty truck and tractor, tube type or tubeless tyres. VULTEC Bias or Diagonal tyres patches are made with full ply construction they are manufactured with a ply of special rubber compound between the nylon fibres and cushion gum which acts as a float or a shock-absorbing ply, they are given a die-cut by an imported Italian machines and then moulded into an octagonal shape for strength and ease of installation. Tyres injuries from 3 mm (1/8”) to 125 mm (5”) can be repaired.

Bias Tyre Patches Versa Cure & Chemical Cure size chart

Product Code Versa Cure Biased Tyre Patches Product Code Chemical Cure Biased Tyre Patches Dimensions of Patches in mm Ply Rating Box Qty
VTR001 BP-0 CTR201 BP-00 55 Dia 1 25
VTR002 BP-1 CTR202 BP-01 75 Dia 2 20
VTR003 BP-2 CTR203 BP-02 90 Dia 2 10
VTR004 BP-3 CTR204 BP-03 132 x 132 2 10
VTR005 BP-4 CTR205 BP-04 152 x 152 4 10
VTR006 BP-5 CTR206 BP-05 177 x 177 4 10
VTR007 BP-6 CTR207 BP-06 240 x 240 6 5
VTR008 BP-7 CTR208 BP-07 290 x 290 6 5
VTR009 BP-8 CTR209 BP-08 340 x 340 6 5
VTR010 BP-9 CTR210 BP-09 380 x 380 8 3
VTR011 BP-10 CTR211 BP-10 430 x 430 8 3

Note

  • Dual Cure/ Versa Cure Repair Units
  • Dual cure repair units, vulcanize either way
  • When heat & pressure are applied (use Black Vulcanizing Cement for Heating)
  • Chemical Cure vulcanize at room temperature. (Use Chemical vulcanizing cement)

Repair Charts for Bias Tyres

A-B NON REPAIRABLE AREA

Tyre Size From the Beed
7.00 - 8.5 3" 75mm
9.00 - 14.00 4" 100mm
16.00 - 18.00 5" 125mm
21.00 - 27.00 6" 150mm

BIAS PLY TYRE - REPAIR CHART

INJURY Inch 1/8" 1/4" 3/8" 1/2" 3/4" 1 1 1/2 2" 2 1/2" 3" 4" 4 1/2" 5"
SIZE mm 3 6 10 13 20 25 40 50 65 75 100 115 125
PLY RATING 4 BP-0 BP-0 BP-1 BP-2 BP-3 BP-3 BP-4 BP-5
6 BP-0 BP-0 BP-1 BP-2 BP-3 BP-3 BP-4 BP-5 BP-6
8 BP-0 BP-0 BP-2 BP-3 BP-3 BP-4 BP-4 BP-5 BP-6
10 BP-0 BP-1 BP-2 BP-3 BP-3 BP-4 BP-5 BP-6 BP-6 BP-7 BP-8
12 BP-0 BP-1 BP-2 BP-4 BP-4 BP-4 BP-5 BP-6 BP-6 BP-7 BP-8
14 BP-0 BP-1 BP-3 BP-4 BP-4 BP-5 BP-6 BP-6 BP-7 BP-7 BP-8 BP-9 BP-10
16 BP-0 BP-1 BP-4 BP-4 BP-5 BP-5 BP-6 BP-6 BP-7 BP-7 BP-8 BP-9 BP-10
18 BP-0 BP-1 BP-4 BP-5 BP-5 BP-6 BP-6 BP-7 BP-8 BP-8 BP-9 BP-10 BP-10
20 BP-0 BP-1 BP-4 BP-5 BP-5 BP-6 BP-7 BP-8 BP-8 BP-9 BP-9 BP-10 BP-10
22 BP-0 BP-1 BP-4 BP-6 BP-6 BP-7 BP-8 BP-8 BP-8 BP-9 BP-10 BP-10

FOR PLY DAMAGES UPTO HALF OF THE CARCASS THICKNESS ON TREAD, SHOULDER, SIDEWALL

INJURY Inch 1/8" 3/8" 1/2" 1" 2" 3" 4" 5"
SIZE mm 3 10 13 25 50 75 100 125
PLY RATING 8-12 BP-0 BP-1 BP-2 BP-3 BP-4 BP-6 BP-7 BP-8
14-18 BP-0 BP-1 BP-2 BP-4 BP-5 BP-6 BP-7 BP-8
20-22 BP-0 BP-2 BP-3 BP-5 BP-6 BP-7 BP-8 BP-9

Note

  • The above-mentioned data is for reference only.
  • Consult tyre manufacturer for repair limitations for sidewall repairs use next sized patch.
  • The patch number mentioned above on the table is applied for Versa cure and Chemical cure patches

OTR (Off the Road) Bias Repairs

VULTEC OTR repair patches are used to repair a puncture, reinforced and section injuries in bias ply Off the Road tyre of heavy-duty machines (Construction, Earth Moving). OTR repair units are made up from strips of cords over-laid in an obscure-spaced design to form a square lattice providing a large platform area in a smaller patch. The units have die-cut edges reverberations the cord-end stresses get disturbed across a radius area avoiding lifting of the cord edges. We also manufacture patches for sidewalls reinforced and section injuries in joint tyres. This type of construction provides a small and flexible unit that can be applied parallel or perpendicular to the bead as dictated by the injury location. VULTEC OTR Repair patches can repair injuries up to 300 mm. and up to 52 ply rating off the standard tyres

Earth Mover/ OTR Tyres/ Butterfly Tyre Patches

Product Code Versa Cure Product Code Chemical Cure Product Description Dimensions of Patches in mm Ply Rating Qty per Box
VTR058 CTR258 TOR-BF 1 288 4 5
VTR059 CTR259 TOR-BF 2 308 4 5
VTR060 CTR260 TOR-BF 3 348 6 5
VTR061 CTR261 TOR-BF 4 430 6 3
VTR062 CTR262 TOR-BF 5 520 6 3
VTR063 CTR263 TOR-BF 6 560 8 3
VTR064 CTR264 TOR-BF 7 560 8 1
VTR065 CTR265 TOR-BF 8 595 10 1

Earth Mover/ OTR Tyres/ Square Patches

Product Code Versa Cure Product Code Chemical Cure Product Description Dimensions of Patches in mm Ply Rating Qty per Box
VTR066 CTR266 TOR-SQ 1 295 X 295 4 5
VTR067 CTR267 TOR-SQ 2 346 X 346 4 5
VTR068 CTR268 TOR-SQ 3 357 X 357 6 5
VTR069 CTR269 TOR-SQ 4 546 X 546 6 3
VTR070 CTR270 TOR-SQ 5 490 X 490 6 3
VTR071 CTR271 TOR-SQ 6 612 X 612 8 3
VTR072 CTR272 TOR-SQ 7 650 X 650 8 1
VTR073 CTR273 TOR-SQ 8 728 X 728 10 1

Repair Charts for OTR Bias Tyres

A-B NON REPAIRABLE AREA

Tyre Size From the Beed
16.00 - 18.00 (20.5 - 23.5) 5" 110mm
26.00 - 27.00 (26.5 - 33.5) 6" 150mm
30.00 - 33.00 (37.25 - 37.5) 7" 175mm
36.00 and above 8" 200mm

OTR (Off the Road) Bias Repair Chart

INJURY Inch 1" 2" 3" 4" 5" 6" 7" 8" 9" 10"
SIZE mm (25mm) (50mm) (75mm) (100mm) (125mm) (150mm) (175mm) (200mm) (225mm) (250mm)
PLY RATING 6-12 TOR- 1 TOR- 1 TOR- 2
14-16 TOR- 1 TOR- 2 TOR- 3 TOR- 3 TOR- 3 TOR- 4
18-20 TOR- 1 TOR- 2 TOR- 3 TOR- 3 TOR- 4 TOR- 4 TOR- 5
22-24 TOR- 1 TOR- 2 TOR- 3 TOR- 4 TOR- 4 TOR- 5 TOR- 6 TOR- 6 TOR- 7
26-28 TOR- 1 TOR- 2 TOR- 4 TOR- 4 TOR- 5 TOR- 6 TOR- 6 TOR- 6 TOR- 7 TOR- 7
30-36 TOR- 1 TOR- 2 TOR- 4 TOR- 5 TOR- 5 TOR- 6 TOR- 7 TOR- 7 TOR- 7 TOR- 7
38-44 TOR- 1 TOR- 2 TOR- 5 TOR- 5 TOR- 6 TOR- 7 TOR- 7 TOR- 8 TOR- 8 TOR- 7
46-50 TOR- 2 TOR- 3 TOR- 5 TOR- 6 TOR- 7 TOR- 7 TOR- 7 TOR- 8 TOR- 8 TOR- 8
52-58 TOR- 2 TOR- 3 TOR- 5 TOR- 6 TOR- 7 TOR- 7 TOR- 8 TOR- 8 TOR- 8 TOR- 8
60-68 TOR- 3 TOR- 4 TOR- 6 TOR- 7 TOR- 7 TOR- 8 TOR- 8 TOR- 8 TOR- 8 TOR- 8

Note

  • The above-mentioned data is for reference only.
  • Consult Tyre manufacturer for repair limitations for sidewall repairs use next sized patch.
  • The patch number mentioned above on the table is applied for Versa cure and Chemical cure patches